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Ac motor maintenance

2016-12-12 Page view 185

The maintenance of AC motor is the key to ensure its long-term stable operation and extended service life。The following is a detailed description of the AC motor maintenance:

one、Routine maintenance

  1. Keep clean:The motor should always be kept clean,No debris is allowed inside the motor。The air inlet and outlet must be kept open,To prevent dust and fibers from obstructing ventilation,Affect heat dissipation。

  2. Monitor power and load:Monitor the supply voltage with a meter、Frequency and load current of the motor。Supply voltage、The frequency should match the motor nameplate data,The motor load current shall not exceed the value specified on the nameplate。If an anomaly is found,The reason should be found out in time and measures should be taken。

  3. Measured temperature rise:Take the necessary means to detect the temperature rise of each part of the motor,Ensure that the motor is operating at normal operating temperature。

two、Regular maintenance

  1. Inspection and replacement

    • Check motor circuit:Make sure electrical wires and sockets are not damaged or loose,Whether the power switch is on。

    • Check motor capacitor:Capacitors are prone to failure after being used for a long time,It needs to be checked regularly for normal operation。

    • Check motor bearings:Lack of oil or wear of bearings will affect motor operation,Bearings need to be lubricated or replaced regularly。General motor operation5000About an hour,The grease should be replenished or replaced。

    • Check motor fan:Clean motor fan,Make sure it works properly,Avoid blockage or damage that may affect heat dissipation。

    • Check motor rotor and stator windings:Check the rotor for damage、deformation,Whether the stator winding is due to short circuit、Damage due to poor contact。

  2. Insulation inspection:When the working environment of the motor is wet or corrosive gas,It destroys electrical insulation。Check the insulation resistance frequently,And check whether the grounding of the motor housing is reliable。

  3. Fixed parts inspection:Check the screws of each fixing part,Including anchor screws、End cap screw、Bearing cap screws, etc,Tighten the loose nut。

  4. Transmission inspection:Check pulley or coupling for damage,Whether the installation is firm;Whether the belt and its coupling buckle are in good condition。

three、Overhaul and maintenance

  1. Complete inspection and cleaning:During the overhaul, all transmission devices and all parts of the motor should be removed,Complete inspection and cleaning。

  2. Replace worn parts:According to the inspection results,Replace worn bearings、Electric brush、Collector ring and other components。

  3. Supplementary element and insulation treatment:Supplementary motor deficiency、Worn element,Completely eliminate the dust inside and outside the motor、feculence,And check the insulation,Ensure motor safety、Reliable operation。

four、Maintenance cycle

Ac motor maintenance cycle due to model、load、Work environment and other factors vary,General recommendations are as follows:

  • Daily maintenance:Clean daily or after each use、Check and lubricate work。

  • Regular maintenance:every6Once every month, more thoroughly、In-depth maintenance,Including cleaning、oiling、Replacement of wearing parts and other work。

  • overhaul:every3-5Carry out a large-scale maintenance work every year,Repair the motor、Replacement parts。

five、Matters needing attention

  • Maintenance should be carried out by professionals,Avoid equipment damage or safety accidents caused by improper operations。

  • Before performing any maintenance operations,Be sure to cut off the power.,Make sure the motor is in safe condition。

  • Regular inspection and maintenance is to prevent motor failure、An effective means to extend service life,Should be strictly in accordance with the maintenance cycle。

To sum up,The maintenance of AC motor involves many aspects,It is necessary to consider the operation of the motor comprehensively、Factors such as working environment and maintenance cycle。Through scientific care and maintenance,Can ensure the long-term stable operation of the motor,Provide reliable power guarantee for production。