2021-07-26 Page view 534
The correct installation of the planetary reducer is a key step to ensure its stable operation and extend its service life。The following is a detailed installation method anatomy:
Confirm motor and reducer status:
Check whether the motor and reducer are in good condition,Make sure there are no cracks、Deformed or damaged parts。
Check whether the servomotor model and planetary reducer specifications are correct,Inclusive reduction ratio、Output torque and other parameters。
Cleaning and inspection:
Use a cleaning agent such as gasoline or zinc sodium water,Wipe the motor input shaft、Locate the anti-rust oil at the joint of the boss and reducer,To ensure the tightness of the connection and flexibility of operation,And prevent unnecessary wear and tear。
Strictly check whether the dimensions of the components connected with the motor and reducer match,Includes a positioning boss for the motor、Input shaft and reducer groove size and matching tolerance。
adjustPCSSystem(Where applicable):
Unscrew the dust hole on the outside of the reducer flange,adjustPCSClamping ring of the system,Align the side holes with the dust holes,Insert hexagon and tighten。
Connect the motor to the reducer:
Align the keyway on the motor shaft with the fastening screw in the reducer input hole(or-keyway),Make sure the concentricity of the two parts is parallel to the flanges on both sides。
Do not knock the device with a hammer,To prevent excessive axial or radial force damage to bearings or gears。
Gently insert motor shaft into reducer input hole,Make sure the connection is smooth and unimpeded。
Pretighten mounting bolts:
After connecting the motor with the reducer,Pretighten mounting bolts in any diagonal position,But do not tighten completely。
Then pretighten the other two diagonal mounting bolts,To ensure even force。
Tighten the force bolt:
After all mounting bolts are pre-tightened,Tighten the four mounting bolts one by one to the specified torque。
Use a torque wrench to secure and check all fastening bolts according to the marked fixed torque data,Make sure the connection is strong and reliable。
Reassemble the other parts(Where applicable):
If the plug and other parts were removed before,Now we need to put it back in place,And make sure it is installed correctly。
Check connection:
Check whether the connection between the motor and the reducer is tight,No loose or abnormal noise。
Ensure that all fasteners are tightened to the specified torque。
Trial run:
After the installation is complete,Conduct a trial run to check the running status of the reducer。
Watch for oil spills、Phenomena such as overheating or abnormal vibration,If there is an anomaly, stop the machine immediately for inspection and processing。
Keep clean:Keep the work area clean during installation,Prevent impurities from entering the reducer。
Follow the code:Install in strict accordance with the installation manual and operating procedures provided by the equipment manufacturer。
Professional training:For complex installation processes or demanding application scenarios,You are advised to install it by trained technicians。
Go through the above steps for detailed dissection and reminders of precautions,It can ensure the correct installation and stable operation of the planetary reducer。