2021-02-19 Page view 528
Note on the installation of planetary reducer,Here are some key takeaways:
Check appearance and parts:Before installation,It is necessary to carefully check whether the appearance and parts of the planetary reducer are intact,Make sure there is no damage or looseness。
Cleaning work:Before installation,The motor should be fed into the shaft、The anti-rust oil of the connecting parts of the positioning boss and reducer should be wiped clean with gasoline or zinc sodium water,To ensure the tightness of the connection and the flexibility of operation,And prevent unnecessary wear and tear。
Lubrication reserve:As per manufacturers requirements,Lubricate the planetary reducer with appropriate lubricating oil or grease,To ensure its normal operation and extend its service life。
Installation position and direction:
The planetary reducer should be installed on a smooth foundation or bracket according to the specifications,Avoid external interference and vibration。
The installation direction should be reasonably selected according to the transmission requirements,Make sure the driving direction is correct。
Alignment adjustment:
At installation,Attention should be paid to alignment of the driving center axis,The error shall not be greater than the compensation amount of the coupling used。Good alignment can extend service life,And get the ideal drive efficiency。
The output shaft of the reducer and the driven part of the shaft must ensure the same concentricity,And the two outer flanges are parallel。
Fastening bolt:
When installing bolts,Mounting bolts in any diagonal position should be screwed on first,But dont tighten it,Screw on the other two mounting bolts in the diagonal position,Tighten the four mounting bolts one by one,Tighten the force bolt。All tightening bolts need to be fixed and checked with a torque wrench according to the fixed torsional torque data indicated。
Do not hit with a hammer,Prevent excessive axial or radial force from damaging bearings or gears。
Coupling installation:
The coupling between the reducer and the driven shaft should be used for connection。Coupling selection should consider the positioning accuracy、Easy to install、Transfer torque and other factors。
When mounting the driver on the output shaft,Hammering is not allowed,Assembly fixtures and internal threads at shaft ends are usually used,Press the drive in with bolts。
Trial run:After installation,A trial run is required,Check the operation of the planetary reducer,Is there any unusual noise or vibration。The trial operation time shall not be less than the prescribed time(Such as2Hour (s)),To ensure stable operation of the equipment。
Comprehensive inspection:After trial run,The accuracy of the installation position should be thoroughly checked、The reliability of each fastener pressing and whether the equipment can rotate flexibly。
Periodic inspection:When using a planetary reducer,Maintenance and inspection should be performed regularly,Keep it running properly。Replace lubricating oil or grease in time,Clean up internal impurities。
Safety protection:When the drive coupling has protrusions or gears are used、Sprocket drive,Additional protection should be considered。When the output shaft is subjected to a large radial load,Reinforced couplings or other strengthening measures should be used。
To sum up,The installation process of the planetary reducer needs to strictly follow the precautions,From pre-installation preparation to installation process to post-installation inspection and maintenance,Every step is crucial。Only ensure the correctness and reliability of each link,In order to ensure the normal operation of the planetary reducer and extend its service life。