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Planetary reducer common defect problem

2016-10-08 Page view 348

The planetary reducer is a common transmission device,It plays an important role in industrial production。however,It also has some common flaws,These problems mainly include the following aspects:

one、Noise problem

The planetary reducer may produce noise during operation,This is mainly due to the vibration of the gears as they mesh、Caused by the rotation of bearings and the movement of other internal components。Noise may not only be disruptive to the work environment,It may also affect the overall performance and service life of the device。

two、Accuracy problem

Although the planetary reducer usually has a high transmission accuracy,But under certain extreme conditions,Like high temperature、Low temperature or high load,Its transmission accuracy may be affected。This loss of accuracy can result in equipment not being able to accurately complete the intended task,Affect production efficiency and product quality。

three、Higher cost

Compared with other types of reducers,The manufacturing cost of planetary reducer is usually higher。This is mainly due to its complex structure、High precision machining requirements and high-quality material selection result。The high cost may increase the procurement cost of enterprises,Have a certain impact on economic benefits。

four、Maintenance difficulty

The internal structure of the planetary reducer is more complex,Therefore, it is relatively difficult to maintain and repair them。It usually takes specialized technicians and specific tools to carry out effective maintenance and repair。This may lead to prolonged maintenance periods、Increased maintenance cost,The normal running of the device may be affected。

five、High requirements on the operating environment

Planetary reducer has higher requirements for the use of the environment,For example at high temperatures、damp、Corrosion and other harsh environment,Its performance and service life may be affected。This sensitivity to the environment may limit the range of applications of planetary reducers,And increase the risk of equipment failure during use。

six、Common faults and causes

In addition to the above defects,Planetary reducer may also have some common failures,superheat、Oil leakage、Gear wear and abnormal noise。The causes of these failures may include overloaded operation、Insufficient or excessive lubricating oil、Screw loose、Seal ring failure、Unreasonable gear meshing and bearing damage。

Aiming at the above problems,Enterprises in the use of planetary reducer should pay attention to the following points:

  1. Select the right model and specification,Ensure that production needs are met。

  2. Strengthen the daily maintenance and maintenance of equipment,Check lubricating oil regularly、Key components such as fasteners and seals。

  3. Pay attention to control the operating load and temperature of the device,Avoid overload operation and high temperature operation。

  4. When used in harsh environments,Appropriate protective measures should be taken,Ensure the normal operation of the equipment。

  5. Repair the faulty equipment and replace the damaged parts in time,Avoid extended failure affecting production。

To sum up,Although the planetary reducer has many advantages,But there are also some common drawbacks。Enterprises should fully understand these problems in the process of use and take appropriate measures to solve them,To ensure the normal operation of the equipment and extend the service life。