2016-06-01 Page view 283
Reducer type selection is a complicated and meticulous process,A number of factors need to be considered to ensure that the selected reducer meets the needs of the specific application。Here are some key selection methods:
Input power and output torque:Determine the input power to be handled by the reducer and the desired output torque。
Output speed range:Specify the output speed range of the reducer,To meet the operational requirements of the equipment or system。
Gear ratio:Based on input speed and desired output speed,Calculate the required transmission ratio。
Working environment condition:Consider the environmental conditions in which the reducer will operate,Such as temperature、humidness、Corrosive substance,To ensure that the selected reducer can adapt to these conditions。
Load type:Understand that the load is sustained、Shock or cycle type,This helps to determine the torque transmission capacity of the reducer and select the appropriate transmission ratio。
Load torque:Determine the maximum and average torque of the load,To ensure that the reducer can withstand these torques。
Load changes during start and stop:Analysis of load changes during start and stop,To select the reducer with appropriate dynamic characteristics。
Common types of reducers include gear reducers、Planetary reducer、Worm gear reducer, etc。Each type has its own unique characteristics and scope of application:
Gear reducer:High transmission efficiency、High torque output、Simple structure、High reliability,Suitable for high power、High torque and medium speed applications。
Planetary reducer:Compact structure、High rigidity、High precision、Smooth output、Large transmission ratio range,Suitable for use where high precision is required、High torque output and low speed applications。
Worm gear reducer:Large transmission ratio、Torque output stabilization、Good self-locking、Low noise,Suitable for use where large transmission ratios are required、Applications with lower speeds and larger torque outputs。
Based on application requirements and performance requirements,Select the most suitable type of reducer。
Input shaft speed:By driver source(E.g. Electric machine)Determination of speed。
Output shaft speed:Determine based on application requirements。
Rated torque:Ensure that the rated torque of the selected reducer is greater than or equal to the maximum torque of the load。
Rated power:Consider the heat capacity and heat dissipation performance of the reducer,Ensure stable operation at rated power。
Rated life:Understand the rated life information provided by the reducer manufacturer。
Reliability index:Consider the failure rate of the reducer、Reliability indicators such as maintenance cycle。
Safety factor:Consider a certain safety factor in the selection,To ensure that the reducer can still operate reliably under harsh conditions。
Purchase cost:Compare the prices of different brands and models of speed reducers。
Maintenance cost:Consider the ease of maintenance and maintenance cost of the reducer。
Running cost:Evaluate the energy efficiency and long term operating costs of the reducer。
Query product samples from multiple suppliers:Understand the performance parameters and technical specifications of different types of reducers。
Compare the price/performance ratio of different models:Overall consideration of performance、Price、Reliability and other factors,Choose the most cost-effective reducer。
Consider the suppliers reputation and after-sales service:Choose suppliers with good reputation and quality after-sales service。
Through the above steps,The selection of reducer can be completed systematically,Ensure that the selected reducer can meet the needs of the specific application and has good performance and reliability。One thing to note,The selection process may require the help of professional engineers or reducer manufacturers,To ensure the accuracy and rationality of the selection。