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What are the common problems of servo motors

2020-10-07 Page view 1034

Servo motors play an important role in industrial automation,However, some problems are often encountered during its operation。The following are some common problems of servo motors and their brief descriptions:

one、Electrical fault

  1. Power problem:Including voltage instability、The power line is aging or in poor contact,The motor may not start or run stably。

  2. Encoder fault:Encoder is an important part of servo motor,Used to feedback motor position and speed information。Encoder failure may result in inaccurate position control、Speed fluctuations or motor failure。

  3. Driver failure:Driver is the key equipment to control the operation of servo motor,The failure may appear as a motor failure to start、Abnormal operation or alarm。

two、Mechanical failure

  1. Bearing failure:Bearing is an important supporting part of servo motor,Prolonged operation may result in wear or damage,And then affect the running accuracy and stability of the motor。

  2. Transmission mechanism fault:Including coupling、Gear and other transmission parts damaged or loose,May result in insufficient motor output torque、Run unsmoothly or produce abnormal noise。

  3. overload:When the load borne by the servo motor exceeds its rated value,May cause motor overheating、Overload alarm or damage。

three、Control fault

  1. Improper parameter setting:Servo motor control parameters such as gain、Improper setting of integral time constant,May cause the motor to run unstable、The position control is not accurate or vibration is generated。

  2. Control signal interference:The control signal may be subjected to electromagnetic interference during transmission,The signal is distorted or lost,And then affect the normal operation of the motor。

  3. Software fault:The controllers software program may have defects or errors,The motor cannot run according to the predetermined instructions。

four、Other questions

  1. Motor overheating:Prolonged high load operation or poor heat dissipation may lead to overheating of the motor,And then affect the performance and life of the motor。

  2. Motor vibration and noise:Internal parts of the motor are loose、Reasons such as unbalance or wear may cause motor vibration and noise to increase。

  3. Motor non-rotation:It could be a power failure、Motor internal failure or control signal loss and other reasons。

Aiming at the above problems,The following measures can be taken to prevent and solve the problem:

  • Regular inspection and maintenance of servo motors and related equipment,Ensure reliable electrical connections、Mechanical parts in good condition、Control parameters are set correctly。

  • Strengthen the anti-jamming ability of the control signal,Shielded cable、Install filters and other measures to reduce electromagnetic interference。

  • Pay attention to control the load size and running time during use,Avoid motor overload and overheating。

  • For the occurrence of fault problems,Causes should be investigated in time and appropriate measures should be taken,Ensure the normal operation of servo motor。